Fleet ROI Calculator

Stop paying for equipment that you don't use.

Transform fragmented tracking data into clear utilization metrics. Eliminate rental overlap, right-size your fleet, and prove ROI on every asset.

Fleet ROI Calculator

What would tracking your fleet actually return?

Fuel burned at idle, wasted on longer routes, and lost to hard driving, priced against what Rastrac costs. Adjust the numbers to match your fleet. Nothing is sent anywhere and no email is required.

Your fleet
How you'd track them

What you pay for fuel
Adjust the assumptions

Net savings, first year

$0

when you use Rastrac

After 2 years $0
After 3 years $0
Gallons saved each month
0
Net savings each month
$0
First-year return
0%
Time to pay back

Want these numbers checked against your actual fuel records?

Get a fleet utilization review Call (877) 680-1188

What this estimate leaves out

Every figure above is fuel alone. It does not count fewer accidents, less unauthorized use, lower theft losses, reduced overtime, or the longer vehicle life that comes from servicing on real engine hours and fault codes instead of the calendar. Many insurance carriers also offer discounted rates to fleets running GPS tracking and dashcams, both of which Rastrac provides. Those savings are real, but they vary too much by fleet and carrier for us to put a number on honestly — so we left them out rather than pad the estimate.

How this estimate is calculated

How does tracking save fuel at all?

Not by itself — a GPS unit is a measurement tool, and no measurement burns less fuel. The savings come from what measurement makes enforceable: idling becomes visible and attributable, so a no-idling policy grows teeth; routes and unauthorized trips show up, so they get corrected; and drivers who know these are recorded change their habits on their own. This calculator estimates what those management actions are worth. Tracking supplies the visibility that makes them possible — but a fleet that buys tracking and never opens the reports should expect to save very little.

The savings are added from two sources, estimated separately rather than as a single blanket percentage.

Idle reduction

A vehicle burns fuel while parked and running. Light-duty gasoline vehicles burn roughly 0.5 gallons per hour at idle; heavy-duty diesel trucks and road machinery burn closer to 1.0 gallons per hour. Multiply your idle hours per day by your working days per month, then by the share of that idling you expect to eliminate once it is visible and reported on.

vehicles × idle hours/day × 21 working days × burn rate × percent eliminated

Routing and driving habits

Shorter routes, less unauthorized use, and fewer hard accelerations and speeding events reduce consumption across the miles you do drive. This percentage, defaulted conservatively at 4 percent, is applied only to the fuel you would still burn after the idle reduction above — applying it to your full baseline would quietly count some gallons twice.

(baseline gallons − idle savings) × percent reduction

Break-even

Break-even is the monthly subscription divided by your blended fuel price. It answers the only question that matters when comparing a line item to a benefit: how little has to change before this pays for itself.

What Rastrac costs

Both options carry the same $19.95 per vehicle, per month. RastracFusion activates through the vehicle's VIN and reads its factory telematics directly, so there is no hardware to buy and nothing to install. A tracking device adds a one-time hardware cost that you buy and own outright — it is not a recurring charge, so this calculator subtracts it once from the first year and never from the monthly figures. Devices are the answer for vehicles and equipment too old or too specialised to report factory telematics.

Is this estimate aggressive?

Deliberately not. At the default assumptions this works out to roughly 10 percent of the fuel a fleet actually burns, which sits inside the range commonly reported for telematics programs. Published claims run higher, and you may well do better, but a number you can defend line by line in a procurement review is worth more than a larger one you cannot. Every assumption is exposed above so you can test it against your own fuel records rather than take ours.

What this estimate does not include

Reduced overtime, lower insurance premiums, avoided theft, extended vehicle life from on-time maintenance, and reduced rental or spare-vehicle spend from better utilization are all real and all excluded here. This is fuel only, which makes it the most conservative view of the return. Many insurance carriers offer discounted rates to fleets running GPS tracking and dashcams; what that is worth depends on your carrier and loss history, so it is not estimated here.

Estimates only. Actual results vary by fleet composition, duty cycle, geography, and how consistently the reporting is used. Default fuel prices are the U.S. average retail figures published by the U.S. Energy Information Administration for the week ending 3 August 2026. They are editable above and should be set to what you actually pay.

The Hidden Cost of Underused Equipment

Most fleets bleed money in plain sight:

  • Ghost assets: You’re still paying insurance, maintenance, and depreciation on machines that sit idle for weeks.
  • Equipment hoarding: Departments keep “just-in-case” assets while other teams rent the same equipment.
  • Blind spots: Without accurate engine-hour data, you can’t calculate true runtime or utilization rates.


These inefficiencies quietly erode margins every month.

How Rastrac Turns Tracking into Cost Savings

Rastrac gives Equipment Utilization Managers the visibility and control to stop the waste
by unifying the telematics you already have (and filling the gaps).

  • Right-size your fleet – Instantly identify underutilized assets so you can sell,
    Reallocate or retire them with confidence.
  • Automate accurate engine hours – Capture true runtime via OEM systems and
    J1939/CAN bus – not just GPS location – so every utilization calculation is
    defensible.
  • Stop rental drain – Spot cross-project sharing opportunities in real time and
    eliminate unnecessary rentals.
  • Hybrid coverage for mixed fleets – Ingest deep diagnostics from Cat Product
    Link, JDLink, Volvo CareTrack, and other OEM portals. Fill every gap with
    aftermarket and asset trackers. See the entire fleet in one normalized view.
  • Condition-based maintenance – Feed fault codes, idle time, and engine hours
    directly into your workflows. Service when the data says so, not when the
    calendar does.

 

The result: a leaner, higher-performing fleet with measurable cost reductions.

Proof That Utilization Tracking Pays Off

Companies using advanced utilization tracking reduce unnecessary rental costs by up to 25%.
Rastrac is purpose-built for Equipment Utilization Managers who need to prove ROI, not just track location.

How We Prove It Fast: The Pilot Path

We start with the decisions that matter most:

  • Fleet utilization rate (baseline → target)
  • Percentage of assets under 30% utilization
  • Avoidable rental spend identified
  • Idle hours reduced
  • Cross-project sharing events triggered

 

A focused pilot on high-value or high-idle assets shows the lift quickly. 
Then we expand with confidence.

Ready to see where your fleet is leaking money?

We’ll map your current data sources, surface the utilization gaps, and quantify the
savings opportunity.

Get Your Fleet Utilization Audit. No obligation. Clear numbers. Fast insight.

Get Your Fleet Utilization Audit

See how much you can save by tracking your fleet with Rastrac.

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